If you can’t bear to discard bits and pieces of fabric you are going to love our re-cycled shirt project this month. We used the Brother Free Design of the month, a miniature quilt design to decorate the front of a shirt and then turned it into a scrap bag. To further decorate the shirt we added an assortment of sewing themed appliqué designs built in to the Brother ScanNCut machine. This project is fun and easy and it’s a great way to renew and reuse a worn out shirt.
Materials
- Brother Machine with Embroidery and Sewing Capability
- Brother Embroidery Threads
- Brother Tear Away Stabilizer
- Brother 4-inch hoop
- Brother Open Toe Foot for Appliqué
- Brother ScanNCut – Optional but recommended for appliqués
- Presser foot “N”, Monogramming foot, for decorative stitching
- Basic sewing notions and a rotary cutter and ruler
- Light colored shirt suitable for re-cycling along with a hanger
- Printed fabric for appliqués
- 3-inch square of solid fabric for embroidery design
- Brother Free Design: Heart2.pes
Notes:
- We used ScanNCut2 CM650W for this project
- Add medium weight fusible interfacing to wrong side

Instructions: Creating The Scrap Storage Bag
- Wash and press shirt. Make note of any stains or worn spots so you can cover them with appliqués
- Cut off sleeves and straighten sides, leaving 1-inch extra from shoulder to shoulder for hanger and seam allowance. Straighten bottom edge, leaving at least 1-inch below bottom buttonhole. Set machine for sewing with “N” foot. Sew decorative stitches along front band – see figure 1 above
- Cut your own shapes for appliqué or use our method with the Brother ScanNCut2 digital cutting machine. If using the ScanNCut2, prepare shapes as follows:
- Fuse Brother Iron-On Fabric Appliqué Contact Sheet to the wrong side of 12-inch square of fabric and secure fabric to the standard mat
- Select desired shapes built in to ScanNCut2 model CM650W – see figure 2

- Create a layout in the cutting machine – see figure 3.

- Cut fabric pieces as directed in the ScanNCut2 manual
- Fuse shapes to shirt and stitch them in place using various decorative stitches – see figure 4

- Set machine for embroidery and transfer free embroidery design, Heart 2, to machine. Add lettering as desired. Layer tear away stabilizer under pocket and embroider design on pocket using 4-inch hoop.
- Note: This is an appliqué design. The first step stitches an outline for placement of appliqué material. The second step is for the position of the actual appliqué fabric. Place 3-inch square of fabric over the first stitched outline and then stitch second outline. Trim fabric very close to outline. Stitch the next step, the tack down and satin stitch. Stitch remaining steps – see steps in figure 5. Finish with lettering.

- Clean finish raw edges of shirt with an overcast stitch or a serger and sew side seams from shoulder to hem using a ¼-inch seam. Sew bottom closed using a ¼-inch seam
- Box each of the bottom corners as follows: Fold bottom seam and side seam so they match and form a pointed corner. Measure 2-inches from the point and sew straight from end to end
You are finished! You can drop small scraps through the neck opening. Open up the buttons to insert larger scraps or search for your saved scrap “treasures.”
What a fun project. Thank you!
DH’s shirts won’t be safe now ;-D
Hi Maga! It was nice to read your comment! This is a true “feel good” project since it’s a great opportunity to salvage a worn out shirt. However, there’s nothing saying you can’t go to a discount store and buy a new one for this 🙂
What a clever idea!
This is a great, useful recycling project. Your addition of appliqué designs with that cute sewing print puts this over the top. Love it.
Hey I like this idea and it makes use of the Scan’nCut which I have although my sewing machine is a Janome brand. I like finding projects for using it. Especially since I’m in the process of unburying my sewing room cutting table from a good winter’s worth of thrift store shopping for all sorts of sewing supplies and fabrics.
Hi Gailete,
Thanks for the comment! We have a few other posts on Upcycling thrifted finds in case you have more in your shopped goods. Angela will continue to bring us more Upcycling posts on a bi-monthly basis, so do check back for her next creation!
* Upcycle Two Shirts in a Denim Shirtdress
* UPCYCLING: Turn a Simple Tee into a Stylish Dress
Here are also a few other posts where you can use your ScanNCut:
* Designing and Sewing Custom Gift Bags
* Vintage Inspired Pennant – Wander With Me
For additonal ScanNCut posts, be sure to also check out the ScanNCut Blog — The Cutting Corner.
Happy sewing!
Best,
Kimberli
I hope to do this soon Thank you
You’re welcome Jan!
It always feels good to re-cycle something and save it from the trash heap, doesn’t it?!?
Happy Sewing!
Joanne
Really cute idea, really good for a trash bin to put the small pieces & trims in that are too small to use again. An I love the sewing fabric you used for the appliques. May I ask where you got the sewing fabric so I can buy some?
I’m having trouble downloading the heart 2 design, can you share a link? Thank you
Hi Jackie,
Thanks for reaching out!
We have updated the Free Design link (our apologies for the issue) so you should be able to see the Heart.pes file on the blog now.
And regarding the material, you may want to reach out to Joanne Banko’s website for more information about the material (https://www.letsgosew.com).
Hope this helps!
Happy Sewing!
The Brother Sews Team
Thanks for the shirt for scraps. Great ideal. I can use one of my dad’s shirt as memory scrap bag.